Screen printing and DTG are the two most popular t-shirt printing methods. Each excels in different situations. Here is how to choose.
Screen Printing
Screen printing uses stencils (screens) to push ink onto fabric. Best for: large quantities, bold solid colors, maximum durability. Cost per unit drops significantly at volume.
DTG (Direct-to-Garment)
DTG uses inkjet technology to print directly on garments. Best for: small batches, complex artwork, photographic images. No setup costs.
Key Comparison
- Quantity: Screen printing wins at 50+ pieces; DTG wins at 1-50 pieces
- Design complexity: DTG handles unlimited colors; screen printing adds cost per color
- Fabric: Screen printing works on most fabrics; DTG is best on 100% cotton
- Durability: Screen printing lasts longer (100+ washes vs 50-80)
- Feel: DTG is softer; screen printing has a more noticeable ink layer
- Cost: Screen printing cheaper at volume; DTG cheaper for small runs
Decision Framework
- 50+ pieces, simple design? Screen printing
- Under 50 pieces, complex artwork? DTG
- Dark polyester garments? Consider DTF instead
Conclusion
Neither method is universally better. Send your design for a recommendation.
This article was reviewed by our manufacturing team. OEM T-shirts is a professional t-shirt manufacturer with 10+ years of experience, serving 500+ brands worldwide. Learn more about our factory or view our quality certifications.